Custom Pouches & Stick Packs
Custom Pouches & Stick Packs Packing Solutions
Complete Flexible Packaging Solutions – Inside and Out
Red Dot Packaging offers a total packaging system—custom outer stand-up pouches and precision-engineered inner stick pack film—perfect for powdered and single-serve products. Whether you’re packaging hydration blends, supplements, or drink mixes, our pouch + stick pack solutions combine speed, protection, and premium branding.
Outer Stand-Up Pouches
Durable. Eye-Catching. Brand Ready.
We produce high-quality, custom stand-up pouches designed to hold and showcase your stick packs, sachets, or single-use portions.
- Available in a wide range of sizes and formats
- Compatible with powders, granules, and liquids
- High-resolution print options: Digital, Flexographic, Rotogravure
- Finishing options: Gloss, Matte, Soft-Touch Matte, Dual-Finish Spot UV
Your pouch is your product’s first impression—we make sure it commands attention on the shelf.
Stick Pack Film
Engineered for Performance and Consistency
We supply high-barrier stick pack film that runs smoothly on all major stick pack machines—1-Up, 5-Up, 10-Across—while delivering consistent, vibrant branding.
- Works with both powders and liquids
- Compatible with standard sealing temperatures and machines
- Custom-printed film with finish options to match your pouch
- Built for moisture and oxygen protection in sensitive products
We also work directly with co-packers across the U.S. to ensure seamless, trouble-free production runs.
Fast Turnaround Times
Under 15 Days. Nationwide Delivery.
Need speed? We can deliver digitally printed pouches and stick pack film in as little as 15 days anywhere in the U.S.
- Fast digital print capabilities
- Domestic converting for rapid fulfillment
- Great for short runs, multi-SKU launches, and trial programs
Why Choose Red Dot for Pouch + Stick Pack Projects?
Red Dot is your go-to partner for complete flexible packaging—inside and out. Our experience spans both components of your packaging system, ensuring compatibility, quality, and standout shelf presence.
Whether you're launching a new SKU or scaling production, we streamline your packaging process and deliver unmatched reliability and support.
Let’s build your pouch + stick pack solution. Contact us to get started.
Pouch + Stick Pack Packaging FAQ
Q: Who can provide a complete pouch + stick pack packaging solution for hydration powders or supplements in the U.S.?
A: Red Dot Packaging delivers a fully integrated system that pairs custom stand-up pouches with high-barrier stick pack film for hydration blends, supplements, and drink mixes. Both components are engineered to work together for production efficiency, product protection, and consistent branding. Nationwide delivery and coordination with co-packers ensure a seamless rollout.
Q: What print methods and finishes are available for custom stand-up pouches and stick pack film?
A: Available print methods include Digital, Flexographic, and Rotogravure. Finish options include Gloss, Matte, Soft-Touch Matte, and Dual-Finish Spot UV. Stick pack film can be printed and finished to visually match your outer pouch for unified branding across formats.
Q: Do you supply high-barrier stick pack film that runs on 1-Up, 5-Up, and 10-Across machines?
A: Yes. High-barrier stick pack film is engineered for compatibility with major stick pack machines, including 1-Up, 5-Up, and 10-Across configurations. It supports consistent registration, reliable sealing, and stable performance while maintaining barrier protection.
Q: Can I get digitally printed pouches and stick pack film delivered in under 15 days nationwide?
A: Yes. Digitally printed pouches and stick pack film can be produced and delivered in as little as 15 days across the United States. Domestic converting supports fast turnarounds for short runs, SKU expansions, and product trials.
Q: Is your stick pack film compatible with both powders and liquids and standard sealing temperatures?
A: Yes. Stick pack film is designed to perform with both powders and liquids and is compatible with standard sealing temperatures and common packaging equipment. This helps reduce downtime and minimize changeovers during production.
Q: Do you work with co-packers to ensure smooth, trouble-free stick pack production runs?
A: Yes. Direct coordination with co-packers helps align film specifications, print registration, and sealing requirements to support smooth, efficient production runs.
Q: I’m launching multiple SKUs with short runs—who can handle fast, branded pouches and stick packs?
A: Red Dot Packaging specializes in rapid production programs for branded pouches and stick packs. Digital printing enables fast turnaround for multi-SKU launches and seasonal trials while maintaining quality and brand consistency.
Q: What sizes and formats of stand-up pouches are available to hold stick packs or sachets?
A: Custom stand-up pouches are available in a wide range of sizes and configurations designed to hold stick packs, sachets, or single-use portions. Structures are compatible with powders, granules, and liquids, and can be printed and finished to align with your branding strategy.
Q: What stick pack film options provide moisture and oxygen protection for sensitive products?
A: High-barrier stick pack film options are engineered to control moisture and oxygen transmission for sensitive products. Film structures are optimized for seal integrity and machine performance while preserving product freshness.
Q: How do I start a pouch + stick pack project with Red Dot Packaging?
A: Begin by outlining your product type, volume requirements, and branding goals. Red Dot will recommend a compatible stand-up pouch and high-barrier stick pack film, align print and finish selections, and coordinate timelines with your co-packer to streamline production and delivery.
